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Safety Surfacing


The condition of the resilient surface underneath an elevated structure can make the difference between a bruise and a broken bone.  Understanding what to use and how to apply an adequate safety surface is one of the most important factors in preventing serious injuries. 

With the exception of sand which can be purchased in Hawaii, most surfacing materials are very expensive which causes many private organizations to forgo providing adequate surfacing. As long as you have an elevated structure which kids are intended to climb atop of, a six foot, fall zone around the perimeter of the structure should be installed. Surfacing will occupy more space and will often cost more than the commercial structure installed. In addition, because of the limited play value associated with elevated equipment, other types of play features that do no require surfacing are strongly recommended. 

The safety surfacing used for a playground should primarily be based on the height and type of equipment used.  Other factors such as maintenance and immediate environmental conditions also play an important role in the final choice. Every surface has its good and bad aspects, so it is critical to know what you are getting into. Contrary to popular belief (partially supported by Hawaii based playground companies) the use of rubber surfacing is not mandatory in private or publicly accessible playgrounds.
 

Surfacing Materials

Estimated cost for a 30' by 30' play area. (shipping included)*

Sand

In Hawaii the best choice of sand is Island Beach Sand which can be purchased directly from Hawaiian Cement at their Campbell Industrial Park location (673-4200).  It is screened, non-staining and has a higher drainage rate than any other sand. Like any loose-fill material, it is essential to provide proper drainage to prevent compaction.  Sand is not ADA compliant, but resilient pathways can affordably be installed by applying rubber tiles or mats.

$2,300

Wood Carpet

Engineered wood fiber is increasingly the first choice for playgrounds.  Manufactured by Zeager Bros. Inc., Woodcarpet has a warranty of 15 years and offers more protection than any other material sold.  The cost of shipping to Hawaii increases the estimated cost by 40%.  We are currently asking Hawaiian Earth Products (682-5895) to develop a product to help organizations provide safer playgrounds.  We urge you to do the same. 

$3,500

Crumb Rubber

At a six inch depth, crumb rubber can cushion the fall of a ten foot drop.  It is composed of recycled rubber tiles and will last for the life of your playground.  As with most loose-fill materials, regular maintenance is essential and the material should be raked back into place under high impact areas such as swings and slides. Children are also fond of throwing the material outside of the play area which will limit its effectiveness at such a shallow depth.  

$4,500

Rubber Tiles

Rubber tiles are used in play areas that are not routinely maintained (loose-fill materials have to be raked back into place).  The product we offer is a recycled rubber which comes in either a uniform color or a granulated surface. Using a pin system, the mats are held firmly in place and can be removed when necessary.  It has a five year warranty and is guaranteed not to curl up at the edges. See Environmental Molding Concepts, San Bernardino, CA.

$7,600**

Poured-in-Place

Poured in place is composed of a sub-layer of shredded rubber with a thin, granular top.  It is generally softer than rubber tiles because it is not as compact, but this also leads to a shorter life span since the urethane bond will begin to deteriorate, especially under a tropical sun.  Poured in place must also be installed by a trained staff who can keep a uniform top.  Before choosing this option, ask an installer to see an example of their work that is at least five years old. 

$10,500**

* All loose-fill surfacing costs include the used of a subsurface, drainage system.  This is primarily composed of two layers of a weed barrier, four inches of rock, and PVC pipe.  Without this drainage, weeds will quickly penetrate the surfacing and materials such as sand quickly compact. Quotes are based on a critical fall height of at least eight feet.

** Cost does not include a subsurface layer of either compacted rock or concrete.  Compacted rock with a timber or concrete border costs between $3,000 and $5,000.  A concrete surface will cost between $10,000 and $15,000 and is best used in very wet climates. 

 

Loose-fill Borders

Estimated  cost for a 30' by 30' play area. (shipping included)

Molded

This is a rotationally molded plastic border standing at twelve inches high and extending six feet.  It is secured with galvanized spikes and is available in several colors (add 25% to the cost). The product can be removed and repositioned when necessary. Offered through many playground retailers, we purchase these borders directly from the manufacturer so there are no extra hidden costs.

$1,100

Recycled Plastic

Made in Maui at Aloha Plastic Recycling, plastic lumber is an attractive and practical material to landscape your play area. There are a variety of colors (gray, green, brown & black) and sizes you can choose from. We recommend stacking two overlapping four by four beams which can be secured to each other with lag bolts. Recycled plastic tends to conform to the shape of the area it is resting on, so it is important that it is installed on level ground.  Use wood only as a top layer since it will quickly rot when resting directly on the ground. 

$1,250

Hinge System

The most economical way of providing a border system is through the use of a hinge system. Boards made of either plastic or wood are secured to the hinges at intervals of between four and six feet.  The product on display is made from plastic and suited for residential or daycare use. For playgrounds that are subject to greater use and abuse, we offer a galvanized substitute which is fabricated locally. 

$750*

* Price is estimated for an eight inch high border made of recycled plastics and set at 5 foot intervals.  The cost of using galvanized steel hinges at four foot intervals is approximately $1,300.


Grassroots Playscapes
Honolulu, Hawaii
(808) 597-1010

  David@hawaiiplaygrounds.com